Cutting of aluminum and metal profiles Mubea Systems Profile Flex - professional CNC machines
In our machinery park, we develop the production of specialized machines from the Mubea Systems series.
Mubea Systems by HACO is a range of 5 axis CNC machining centers, specially designed for automatic machining of extremely long aluminum and steel profiles. These machines have a wide range of applications in the rapidly developing public transport market, including: railways and aviation. They are used, among other things, to form passenger cabins.
The sections that Profile Flex can handle perfectly are marked here in blue (above). The machine is selected depending on the size of the profile cross-section, that we want to cut. For larger batches, we choose a machine from the Multi Flex or Mega Flex series (below).
Mubea Systems is the only company in the world that has the 4 important key-points of industrial cutting of aluminum profiles or constructions consisting of aluminum and metal profiles under their own control where no external companies are involved:
All axes are built with long version linear guides with cylinders.
CE REGULATION & SAFETY
All our machines are built following CE regulations. Safety is prior for Mubea Systems. All our machines are delivered with:
DIMENSIONS & WEIGHT
MUBEA 'S FEATURES HIGHLIGHT
MUBEA PYRAMID 3D SOFTWARE IS SPECIALLY DEVELOPED FOR FINISHING PROFILES
All Mubea's 5-axis machining centers are fully 5-axis. All axes are servo driven and programmable. This does not means you are able to cut everything you want. The basic version of the Pyramid 3D is a 3 + 2 software. This means that the spindle and fork, the A- & C-axis, never turn during cutting. They take position before the tool starts to cut.
Main features of Pyramid 3D software
Optional Mubea has Pyramid 3D - Chamfers and ruled surfaces. This option is using the Siemens option "MDynamics" which contains:
Mubea Systems software simulation
MILLING HEAD OF 18 KW (S6) | HSK-F63 | A-axis & C-axis | Fork MUB04
A-AXIS - TILTING OF SPINDLE
C-AXIS - TURNING FORK
TOTAL ELECTRICAL POWER 50 Hz
LUBRICATION SYSTEM & ADAPTION ANGULAR TOOLS
One block is mounted over the long nose for 3 reasons:
PNEUMATIC CLOSED COUNTER BALANCE SYSTEM
TOOL MAGAZINE OF 36 STATIONS TRAVELING WITH THE COLUMN (X-AXIS)
There are 18 vertical and 18 horizontal places available. Tool change time is between 8 and 10 seconds.
18 VERTICAL PLACES
18 VERTICAL PLACES
Pay attention that large tools can occupy more than 1 magazine place.
REACHES OF MACHINING
All reaches are shown with following parameters:
In production all Mubea machines are assembled and adjusted with an optical laser tracker of Leica in order to guarantee the accuracy of the geometry of the machine. During the installation the optical laser tracker made by Leica is used to re-check the geometry of the machine.
MACHINE ACCURACY CALIBRATE AT 20°C
Mubea only guarantees the geometrical precision, positioning accuracy and repeatability of the machine if the foundation is constructed according to the specifications on the machine layout.
STANDARD ENVIRONMENT TEMPERATURE
LIGHT WORKING AREA OF THE MILLING HEAD
MAIN ADVANTAGES OF MACHINE CNC MUBEA SYSTEMS
REDUCED OPERATION COSTS
Because there is no need to move a component from one machine to another and each component can be processed in a single setup, this results in shorter production times and lower manufacturing and component costs.
REDUCTION OF LABOR COSTS
One person can operate the machine compared to conventional machines that require 2 to 3 people. The savings in setup time are significant.
Machining the element on such high-precision machines eliminates human errors. Greater accuracy means reduced assembly time.
MORE DESIGN FLEXIBILITY
The versatility of the machine and software allows designers to be more creative and allows production departments to develop better assembly techniques. These machines are at the cutting edge of technology and open up new production markets for all users.
Mubea Systems by HACO will provide you with a complete solution for your production than most other profiling machine suppliers. If you are interested in HACO machines, please contact us for more details.
Movie, presentation of machine possiblities